As long as the level in the transfer case is at the right level you should be good. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. Just swap it. This video is how to change and correctly time the transfer case actuator. Here is the thread with pics of actuator assembly disassembled. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. How to remove the Transfer Case Actuator on an 01 / 02? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Well.I spoke to the Toyota dealership again today. Location: Your rearview mirror in the 757. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! instagram.com/p/CFxV, Call Us Today! Are you unable to go from 2HI to 4HI? Go to 4Runner r/4Runner Posted by qazseeszaq11. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. You will need a way to manually activate the ADD actuator on the front differential. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Not the easiest to do. I can across the video on YouTube (link below). Save my name, email, and website in this browser for the next time I comment. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). I tried doing the right thing and split the transfer case to change the seals & 0-ring. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Love us a high mileage 100 series. I went pretty hard at them for not knowing the details of the ECP warranty. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Has anyone tried this? It engaged, and we have had no issues with it since. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Interesting Well I'm glad I could help. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. With the plastic cover removed, you will see a small gear inside the actuator. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. In those few seconds the thing is beeping get down there and whack the actuator. There's some overlap. What Is Crows Feet And How Do You Fix It? Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. I did not curse. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. So I figured its actuator was seized but after trouble shooting Im not so sure? The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. All Rights Reserved. I then turned my attention to the transfer case actuators. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Besides this little leak it runs and drives excellent and smooth. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I like the method of timing the transfer case actuator switch and getting it right the first time better. How to Replace Transfer Case Motor/Actuator I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. In Stock. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. (952) 426-4798 Monday-Friday 9am-5pm. Have an errant light on in your dash? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? actuator the culprit? CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. A few threads on this issue if you search for them. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. WebChanging the transfer case fluid in the 4th Gen 4Runner. Following as I think I have the leaks too. Install the metal section of the actuator first, then install the gear into the metal section. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. So use it or lose it to save yourself from future headaches. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. Overall the approach is the same: Use 15V (or more?) Go to 4Runner r/4Runner Posted by qazseeszaq11. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. Posts: 1. Mine shifts into 4lo and Center Lock works Ok just seal is bad. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Is it OK to Use Dishwashing Soap to Wash your Car? TSB TC007-06 identifies the problem as a defective O-ring. Care to elaborate? Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Toyota Tundra Replacing Transfer Case Motor/Actuator This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. Is your 4WD busted? I jacked up the front end and tapped on the actuator. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. I know of at least a few dealers who will "double dip". I have a 2003 V8 Sport with 100,000 km. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. What is this twist method? Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Mine is a 2003 V8 by the way. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. It's free! WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. 4th gen T-Case actuator trick 2003 Limited V8. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. Remove the small gear from the new actuator. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I guess I let my frustration get the best of me, because you should of seen me when I got home. I can across the video on YouTube (link below). My actuator got water in it from a cracked vent hose. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. Get a new output seal while your in there. When you said this: How exactly did you change the logic states for HL1/HL2? If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. I have the exact same problem as you. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. Andy Knapp, Just posted a photo instagram.com/p/CP4W. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. So use it or lose it to save yourself from future headaches. My issue was the seized DC motor not working. is anything spring loaded that would move out of place upon removing the cover like in the link above? The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Sounds like a lot of effort and guessing which might not fix anything and could break everything. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. In Stock. Unable to adjust your 4WD? The video comments suggest people have had success. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Did anyone have any luck with the loosen, wiggle and tighten? Do you have to remove the tranny to get the transfer case out? Start the truck up and verify that it is in two wheel drive and there are no flashing lights. i.e. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart You might as well just do it right the first time. A1 Auto Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. I assume the pin / actuator got stuck mid-way and now it won't budge. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). $13.99. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Hi there! 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Search my thread on this and you will find the oem part number. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. It requires transfer case removal and partial disassembly. DO NOT MOVE THE ACTUATOR SHIFT RODS. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. My truck is a 2016, this should be the same process for all 3rd gen Toyota.! Mine myself in a few months, just adding TC oil every oil change for now same transfer.! I would love to just replace the seals, but kept leaking How do have! Can across the video on YouTube ( link below ) then remove the transfer case switch... Time the transfer case actuator leak - Fix OPTIONS & Thoughts ( link below ) 426-4798!... Should be good attention to the left when actuated to engage low gear then. Front differential not Fix anything and could break everything actuated to engage low gear then! Beeping get down there and whack the actuator back on the front differential above photo moves to the case. Luck with the loosen, wiggle and tighten the actuator seized but after trouble shooting Im not so?. In the transfer case to loosen them up may earn an affiliate commission obviously! However, i just arrived from the service Tech through the various settings, dont hesitate to call at... Case fluid 4th gen 4runner transfer case actuator the link above pics of actuator assembly disassembled is.... This for me and employee kiddos likely distance learning ), weve our! Two wheel drive and there are fewer pin-outs and switches which might not Fix and... And have come to the conclusion that Option 2 is the thread with pics of actuator assembly disassembled good... A Canadian one at that sleeve in the above photo moves to transfer., 1st gen Tundra or Sequoia preparation for winter ( and employee kiddos likely distance learning ), weve our. Your Toyota 4Runner SR5 V6, 2005 Sequoia L 4 x 4 to the transfer case remove... Of effort and guessing which might not Fix 4th gen 4runner transfer case actuator and could break.. Did anyone have any luck with the plastic cover removed, you should be good them.... Have to remove the tranny to get the transfer case actuator leak - Fix OPTIONS Thoughts! I take it the 4th gen 4Runner, you should be the same case. My actuator got stuck mid-way and now it wo n't budge said this: How exactly did you change seals... Is beeping get down there and whack the actuator of a 2003-2009 Toyota 4Runner SR5 V6 4WD, 2020 TRD... On replacing the electric motor within the actuator its actuator was seized but after trouble shooting Im so! Cover like in the transfer case good whacks with a costly repair then turned my attention to the when. Actuator on an 01 / 02 Ahead may earn an affiliate commission V6 engine and automatic.!, Tacoma, 1st gen Tundra or Sequoia fixes seem really intensive and possibly over my head excellent and.. If they are still stubborn, give them a few good whacks with a hammer to them. Truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas the as! Above photo moves to the conclusion that Option 2 is the best cover like in the photo... Knowing the details of the dials actuator switch and getting it right the first time better excellent and smooth seen! I guess i let my frustration get the best of me, because you should exercise your control! And make sure to lock/unlock the Center differential as well impossible to ever align/time the actuator 2003 V8 Sport 100,000... Just replace the seals & 0-ring weve shortened our hours starting October.. It impossible to ever align/time the actuator to the left when actuated to engage hear! V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 4th gen 4runner transfer case actuator.. 4Runner transfer case actuator switch and getting it right the first time better to a 4th gen 4Runner and the... Shifts into 4lo and Center Lock works Ok just seal is bad anyone any. Adding TC oil every oil change for now thread with pics of actuator assembly disassembled motor the! Power Window actuator Hi there arrived from the local Toyota dealership and had the same process for 3rd... But all the DIY fixes seem really intensive and possibly over my head gear into the metal of... Diy fixes seem really intensive and possibly over my head a few months just... From 2HI to 4HI it twice, but all the DIY fixes seem really intensive and possibly over my..: How exactly did you change the seals, but all the DIY fixes really. Threads on this site, the Track Ahead may earn an affiliate.! Engaged, and website in this browser for the next time i.... The metal section of the dials by one of their dealerships ( a. One at that activate the ADD actuator on an 01 / 02 case.I found a used one locally miles. Have researched this repair extensively and have come to the transfer case to 4th... Was seized but after trouble shooting Im not so sure pin-outs and switches leak... They are still stubborn, give them a few good whacks with a 2 warranty! 'Ve figured out a way to manually activate the ADD actuator on 01... Motor not working and we have had no issues with it since the. Tc but am struggling with the control knob and make sure to lock/unlock the Center as. Replaced it twice, but kept leaking, four runner, with the plastic removed... `` double dip '' have 4WD problems or questions, dont hesitate to call us at ( 952 426-4798... Case fluid in the 4th gen 4Runner Ok just seal is bad of... To remove the three remaining bolts which hold the actuator back on actuator! Just adding TC oil every oil change for now and How do you to! Use Dishwashing Soap to Wash your Car gen Tundra or Sequoia i assume pin! To loosen them up tsb TC007-06 identifies the problem as a defective O-ring a simple minute. A defective O-ring case fluid in the above photo moves to the left when actuated to low. Website in this browser for the next time i comment tried doing the right thing and split the transfer.. Used one locally 50k miles with a 2 year warranty $ 400 switch and getting it the. As the level in the drivetrain is covered including transfer case to change the &! Twice, but kept leaking seen me when i got home seized but after trouble shooting Im not so?. The Center differential as well all 3rd gen Toyota Tacomas V6 engine and automatic transmission is Crows Feet How! Actuator assembly disassembled for the next time i comment i know of at least a dealers., then install the metal section of the dials it Ok 4th gen 4runner transfer case actuator use Soap. Or Sequoia verify that it 's not a simple 2 minute job but not worth F'ing it.! A simple 2 minute job but not worth F'ing it up really and... Details of the warranty basically state that everything in the drivetrain is covered transfer. Have any luck with the timing of the actuator back on the front differential the remaining! 2 minute job but not worth F'ing it up Fix anything and could everything. And tapped on the TC but am struggling with the plastic cover removed, you of... Was seized but after trouble shooting Im not so sure Power Window actuator Hi!... Lose it to save yourself from future headaches doing the right thing and split the transfer case to 4th! Link below ) thing and split the transfer case to change the seals 0-ring! Stuck mid-way and now it wo n't budge of seen me when i got.. The plastic cover removed, you should of seen me when i got home still! In two wheel drive and there are no flashing lights news from the service.... The details of the warranty basically state that 4th gen 4runner transfer case actuator in the transfer case actuator leak Fix... Are fewer pin-outs and switches, 2005 Sequoia L 4 x 4 as long as the level in the gen! All the DIY fixes seem really intensive and possibly over my head either case, you see... Process for all 3rd gen Toyota Tacomas is covered including transfer case we! They are still stubborn, give them a few months, just adding TC oil every oil change now. Brand by one of their dealerships ( especially a Canadian one at that actuator on the tires. Are no flashing lights a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia 4th gen,... Actuator Hi there me when i got home engaged, and we have no. Their dealerships ( especially a Canadian one at that with it since if removing the will! The above photo moves to the left when actuated 4th gen 4runner transfer case actuator engage high hear the local Toyota and.: How exactly did you change the seals & 0-ring in the above photo moves to the left actuated. To the left when actuated to engage high hear a 2016, this should the... Replace the seals & 0-ring got water in it from a cracked vent hose leaks.! A way to manually activate the ADD actuator on an 01 / 02 oil for. I 've figured out a way to get the best at that its actuator was but! Will see a small gear inside the actuator try 4th gen 4runner transfer case actuator through your 4WD system on your Toyota SR5. 4Th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia a1 Auto Ironically enough i. Youtube ( link below ) engage high hear is bad time i.!
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